Put that in writing! OSHA’s written HazCom program requirement
What was the #1 Hazard Communication (HazCom) violation last year? If you guessed the written program requirement, you’re right. OSHA cited this serious violation nearly 1,000 times! I think we can safely say you don’t want to be #1 in this situation, so let’s take a look at what’s required.
Let’s start at the beginning
All employers who fall under the HazCom Standard at 29 CFR 1910.1200 must develop, implement, and maintain a written HazCom program unless exempted. This requirement applies whether your company generates the hazard, or the hazard is generated by other employers on the worksite.
HazCom applies to general industry, shipyard, marine terminals, longshoring, and construction. Any employer with one employee and one hazardous chemical is covered. HazCom covers ‘‘any chemical which is known to be present in the workplace in such a manner that employees may be exposed under normal conditions of use or in a foreseeable emergency.’’ Most chemicals used in the workplace have some hazard potential and will be covered by the standard.
Laboratories and operations where chemicals are only handled in sealed containers, such as a warehouse, do not need to have a written program, although they do have other responsibilities under HazCom. These are found at 1910.1200(b)(3) and (b)(4).
What are the written program requirements?
The details of the written program are spelled out in paragraph (e) of 1910.1200. Simply put, however, the written program is a record of how your organization will comply with the HazCom Standard.
The program doesn’t have to be lengthy or complicated. If you have few hazardous chemicals or few exposed employees, a very basic written program may achieve compliance. However, it should provide enough details to assess whether a good faith effort is being made to train and inform employees.
Your written program must address:
- Labels and other forms of warning,
- Safety Data Sheets (SDSs),
- Employee information and training,
- The chemical inventory/list,
- Multi-employer workplaces,
- Hazards of non-routine tasks, and
- Hazards associated with chemicals in unlabeled pipes in employees’ work areas.
This may sound overwhelming, so let’s break it down.
Labels and other forms of warning: Include the name or title of the person responsible for ensuring proper labeling of any shipped containers. Describe the labeling system used on in-house containers of hazardous chemicals if it’s different than that on shipped containers, such as NFPA or HMIS®III.
SDSs: Include the name or title of the person responsible for obtaining and maintaining SDSs. Explain where SDSs are located in your facility and how employees can access them. What’s the procedure if you don’t receive an SDS at the time of first shipment?
Employee information and training: Describe who you’re going to train – all employees or just those exposed to hazardous chemicals? Will you use classroom training, online or computer-based modules, hands-on training, etc.? What topics will you cover? How often will you conduct training?
Chemical inventory/list:This is a list of hazardous chemicals known to be present in the workplace that you need to have an SDS for. It must contain a product identifier that can be referenced with an associated label and SDS. The list may be compiled for the workplace as a whole or for individual work areas.
Multi-employer workplaces: If the workplace has multiple employers onsite (for example, a construction site), you must describe how the other employers are provided with access to your SDSs and informed of protective measures and labeling systems, where appropriate.
Hazards of non-routine tasks: There may be tasks to be performed on occasion that will expose employees to different chemical hazards than they’re used to. For example, confined space entry or tank cleaning. How will you handle these situations and ensure that employees involved have the necessary information to stay protected?
Hazards associated with chemicals in unlabeled pipes: Work activities may be performed by employees in areas where chemicals are transferred through unlabeled pipes. Prior to starting work in these areas, employees must be informed about the identity and hazards of the chemicals in these pipes, as well as required precautionary measures. How will you inform employees of these hazards and precautionary measures?
Make your program accessible
The written program must be available to employees, their designated representatives, OSHA, and the Director of the National Institute for Occupational Safety and Health (NIOSH). Where employees must travel between workplaces during a workshift, i.e., their work is carried out at more than one geographical location, the written program may be kept at the primary workplace facility.
Key to Remember: The top HazCom violation last year was the written program, meaning covered employers either didn’t have one or it was inadequate. If HazCom applies to you, it may be time to review your existing written program or create one.