What to include in a written PPE program
Writing a personal protective equipment (PPE) Program makes it easier to not only ensure proper use of PPE in the workplace, but to document your PPE efforts should OSHA inspect your facility. While not required for general industry nor construction, having an “overall” written PPE program is seen as a best practice.
The basic elements of any PPE Program should be an in-depth evaluation of the equipment needed to protect against the hazards at the workplace. This will include an initial hazard assessment, PPE selection guidelines, employee training requirements, and PPE-specific information.
Hazard assessment
This process begins with a walkthrough survey of the workplace to identify where employees are, or may be, exposed to hazards. It’s important to observe and record all potential sources of hazards, injury, or illness and note situations where PPE is currently used, what type, and for what purpose. Consider the following hazards categories: motion or impact; extreme temperatures; chemical and biological exposures; harmful dust; light; fall hazards; sharp objects; compressing, rolling, or pinching objects; and electric shock or static electricity discharge. Employers are required under OSHA to have a written hazard assessment certification and documentation of its completion.
PPE selection
After the walkthrough, you will then organize the data collected in order to analyze the hazards and select the appropriate protective equipment. Keep in mind that OSHA does not want you to rely only on PPE, which should be seen as a last resort, but rather to use PPE along with guarding, engineering controls, and sound manufacturing practices. This selection process will need to be reassessed whenever new equipment and processes are introduced, or a workplace hazard situation deems it necessary.
Employee training
The most thorough PPE program will not be effective if employees do not wear PPE, or wear it inappropriately. Effective employee training is an important part of the PPE program and is essential for correct PPE use. PPE training must include:
- When PPE is necessary;
- What PPE is necessary;
- How to don, doff, adjust, and wear PPE;
- Limitations of PPE; and
- The proper care, maintenance, useful life, and disposal of assigned PPE.
PPE-specific information
OSHA generally regulates the use of PPE in the workplace at Subpart I of 29 CFR 1910, Personal Protective Equipment, for general industry. More specifically, different types of PPE are regulated in different sections of the regulation. For example, Eye and Face protection is specified in 1910.133, while head protection is 1910.135. Familiarity with the regulations for different types of PPE is crucial.
The two basic objectives of any PPE Program should be to protect the wearer from safety and health hazards and to prevent injury and illness to the wearer from incorrect use and/or malfunction of the PPE. Establishing an overall written PPE Program detailing what PPE employees use in their respective work areas documents your PPE efforts and makes it easier to ensure that employees use PPE properly in the workplace.
Key to remember: A written PPE program ensures the proper use of PPE in the workplace and documents your efforts should OSHA inspect your facility.