Better than bubble wrap: OSHA's PPE hazard assessment rules
Personal protective equipment (PPE) plays a pivotal role in worker safety when higher level controls aren’t available or feasible to protect workers from job hazards. But if PPE isn't used correctly or the right gear isn't chosen, it can make the workplace even more dangerous. PPE assessments are key to effectively choosing and implementing effective protective equipment.
Steps to conduct a PPE hazard assessment
- Find hazards: Look around the workplace to spot any dangers. This includes checking equipment and materials, while also reviewing work procedures.
- Choose the right PPE: After finding the hazards, pick the right protective gear to keep workers safe. Think about the type of hazard and how much protection is needed.
- Train employees about PPE: Make sure workers know how to use selected PPE correctly. Employers should teach workers how to use, care for, and understand the limits of PPE. Training should cover when PPE is needed, how to put it on and take it off, inspect it, and keep it clean.
- Ensure proper fit: PPE must fit each worker properly to be effective. Employers should check that the gear fits well. Poorly fitting PPE can create additional hazards.
- Verify the assessment: OSHA requires employers to prove they did a hazard assessment. The proof should contain details such as the work area examined, the individual who conducted the assessment, and the date(s) on which it was performed.
Example scenario
Let's walk through each step of a PPE hazard assessment using a hypothetical example of a worker in a manufacturing plant.
In this example we are assessing workers on an assembly line that operate machinery, handle materials, and perform quality checks.
Step 1: Identify potential hazards
- Mechanical: Moving parts of machinery that could cause cuts or crushing injuries.
- Chemical: Exposure to cleaning agents or lubricants.
- Noise: High levels of noise from machinery.
- Eye: Risk of flying particles during material handling.
Step 2: Select Appropriate PPE
Based on the identified hazards above, the following PPE is selected:
- Mechanical: Safety gloves to protect hands from cuts and crush injuries.
- Chemical: Chemical-resistant gloves and aprons to prevent skin contact with harmful substances.
- Noise: Earplugs or earmuffs to protect hearing.
- Eye: Safety goggles to shield eyes from flying particles.
Step 3: Communicate PPE Decisions
Inform the workers about the selected PPE:
- Explain why each piece of PPE is necessary.
- Demonstrate how to properly use and wear the PPE.
- Emphasize the importance of using PPE at all times in the designated areas.
- Answer questions and address concerns from workers
Step 4: Ensure Proper Fit
Check that the PPE fits each worker correctly:
- Ensure gloves are the right size and provide adequate dexterity.
- Confirm that earplugs or earmuffs fit comfortably and effectively reduce noise.
- Verify that safety goggles fit appropriately and do not obstruct vision.
Step 5: Verify Hazard Assessment
Document the hazard assessment:
- Work Area Evaluated: Assembly Line
- Person Certifying the Assessment: Safety Manager
- Date of Assessment: May 1, 2025
What does OSHA say
Under 29 CFR 1910.132, OSHA requires a thorough, documented assessment that effectively will make sure workers have the right equipment to protect them from the hazards they face every day on the job including:
- 1910.132(d)(1) The employer shall assess the workplace to determine if hazards are present, or are likely to be present, which necessitate the use of personal protective equipment (PPE)…
- 1910.132(d)(2) The employer shall verify that the required workplace hazard assessment has been performed through a written certification that identifies the workplace evaluated; the person certifying that the evaluation has been performed; the date(s) of the hazard assessment; and, which identifies the document as a certification of hazard assessment.
Key to remember: OSHA requires documented PPE assessments when hazards necessitate its use. By doing thorough assessments, choosing the right PPE, and providing effective training, employers can ensure compliance, but more importantly keep their workforce safe from job hazards.