Keeping PITs under lock and key
Tucked into most powered industrial truck (PIT) training programs is a statement requiring that the forklift key must be removed and controlled when the PIT is not in use. But is that an actual OSHA requirement? Technically, no it’s not. OSHA does not explicitly state that the key must be removed, nor does it have to be stored under lock and key when it’s not in use. It’s a good idea and best practice.
The safety concern is that an untrained or unauthorized person could attempt to operate the PIT if they have access to the key, whether it’s left in an unattended forklift or on a supervisor’s desk. This unintended key access could lead to a catastrophic event accident where someone crashes into racks, drives off the loading dock, or even strikes other workers.
The PIT standard does delve into attended and unattended lifts. Suppose an operator is within 25 feet and directly views the lift. In that case, it’s considered attended, and the lift does not have to be turned off, meaning the key is still in the ignition. Unattended means it’s out of view of the operator, or they’re more than 25 feet away, and the PIT needs to be totally shut down with the brake set, forks lowered, and the ignition in the “OFF” position. This is where removing the key is often implied because if the operator is not attending to the lift, an unauthorized person may take it upon themselves to move the PIT to a different location.
OSHA could cite the General Duty Clause in the event an authorized person does cause an accident. However, it’s more likely that the access to the key would be used as supporting evidence for citing a training violation or 1910.178(m)(3), where OSHA states that unauthorized persons are not allowed to ride on PITs.
We recently received a question for facilities where immediate PIT access is required because they’re accessed in emergencies, is key control still needed? Because the standard doesn’t specifically say that keys need to be controlled, it leaves this employer in a gray area of compliance. The argument could be made that if the equipment is kept in a controlled area where only trained and authorized employees have access, or if everyone is trained to be able to operate the lifts, then there isn’t a hazard. That however, would be up to the discretion of the local OSHA jurisdiction.
Key to remember
While not explicitly required in the standard, PIT key control is a necessary and best practice that helps prevent unauthorized access to PITs.