Your top 5 frequently asked questions on powered industrial trucks revealed
Powered industrial trucks (PITs), commonly known as forklifts, are used in many different industries, primarily to move, push, or pull materials. Each type of truck and workplace presents different hazards. While the OSHA standard at 1910.178 addresses the basic requirements, employers often have questions about their particular PIT-related situations.
Below are some of the most frequently asked questions our J.J. Keller Experts have received regarding the safe operation of their PITs.
What is a powered industrial truck?
A PIT includes a fork truck, tractor, platform lift truck, motorized hand truck, and other specialized industrial trucks powered by electric motors or internal combustion engines, excluding compressed air or nonflammable compressed gas-operated industrial trucks, farm vehicles, and vehicles intended primarily for earth moving or over-the-road hauling.
Note that OSHA’s current regulation covers 11 types of PITs, but at least 19 types are found in industry. An upcoming but long-term OSHA proposed rule would seek to update the standard to add new truck types.
Does OSHA require PIT operators to have a valid driver’s license?
Federal OSHA does not require a forklift operator to have a valid driver’s license. However, OSHA does require that every forklift operator be trained and certified to operate the powered industrial truck in the workplace, and that the operator’s performance be evaluated on the provisions of 1910.178(l)(3) every three years. The employer must have a record documenting that the driver has successfully completed the training. That is the only operating “license” required by OSHA.
Are motorized sweepers, floor scrubbers, and other personnel carriers (like golf carts) covered under OSHA’s PIT standard?
OSHA doesn’t have a specific regulation for motorized floor sweepers, floor scrubbers, and other types of personal conveyances (like golf carts) that aren’t intended to move, push, or pull materials. However, OSHA still expects this equipment to be used safely. Employers are encouraged to train operators on safe use by following the equipment manufacturer’s operating instructions.
How often do I need to perform forklift inspections and how should they be documented?
Federal OSHA requires forklifts to be inspected at least daily or after each shift when used around the clock.
Inspection logs aren’t required but are seen as a best practice for two reasons:
- They ensure all essential features of the vehicle are inspected routinely, and
- They provide evidence to an OSHA inspector that the vehicles are being inspected as required by 1910.178(q)(7).
Because it isn’t a regulatory requirement, inspection logs may be kept for any specified time period. It’s recommended to document the length of time a company decides to keep the inspection records in the employer’s written safety and health program, forklift program, or company policy (e.g., “We retain forklift inspection forms for three months”). This will demonstrate to OSHA that forklift operators are performing the daily inspections as required.
Can I use a forklift attachment like a safety platform or “man basket”?
The employer must obtain the manufacturer’s prior written approval before making modifications that would impact the safety and capacity of the PIT, such as adding a man basket. Updated capacity, operation, and maintenance instruction plates, tags, or decals are also required per OSHA.
Key to remember
Safe operation of PITs means a thorough understanding of the regulations. Employers have experts they can trust to answer their safety questions in this complex regulatory landscape.