Debunking forklift training myths
Think your forklift training program is rock solid? Well… it might not be. Read on to find out the surprising truths behind these common forklift training myths.
Despite the critical role forklifts play in many industries, there are a lot of misconceptions about their training requirements. Many employers believe they are following the OSHA guidelines, only to discover their programs fall short.
In this article, we’ll debunk some common forklift training myths and reveal the essential truths that can help keep your workplace safe and compliant.
Myth #1: Any employee can operate a forklift without formal training
Reality: Many people believe that anyone can hop onto a forklift and start operating it without any formal training. After all, they’re pretty straightforward pieces of equipment, right?
However, OSHA mandates that all forklift operators must receive very specific training. This includes both formal instruction and practical, hands-on training to ensure the operator can handle the forklift safely.
Myth #2: Once you’re trained, you’re certified for life
Reality: Another common myth is that forklift training lasts forever. However, there are certain situations that require operators to be retrained.
One of the questions we get quite often in our Expert Help feature, is “What if I hired someone and they have previous experience with forklifts? Do I need to train them again?”
The short answer is yes. Remember, it is the (current) employer’s responsibility to ensure all their workers are trained. You don’t necessarily know what was included in the previous training program.
Furthermore, OSHA requires equipment operators to be trained on the exact piece of equipment that they will be operating. Because there are different makes, models, and classifications of forklifts, it’s important for you to train your employees on the exact ones that you have at your facility.
Myth #3: Online-only training is sufficient
Reality: While online training programs can provide valuable information and theoretical knowledge, OSHA requires that forklift training also include hands-on practical training.
This practical component ensures that operators have real-world experience and can demonstrate their ability to operate the forklift safely. An online-only course does not meet OSHA’s training requirements.
Myth #4: Retraining is required once every three years
Reality: On the opposite end of the spectrum from Myth #2, it is a common misconception that forklift operators must undergo retraining every three years.
While it's true that OSHA mandates a performance evaluation every three years, that does not necessarily mean retraining is required at this interval.
An evaluation is not the same as retraining. During an evaluation, an employer assesses the operator's performance to ensure they are still capable of operating the forklift safely and effectively. If the operator passes this evaluation, retraining is not needed.
If the operator fails the performance evaluation, however, then retraining would be necessary.
Other reasons why retaining may be necessary include:
- If the operator has been involved in an accident or near-miss incident.
- If the operator has been observed operating the forklift in an unsafe manner.
- If the operator is assigned to a different type of forklift.
- If there are changes in the workplace that could affect safe operation (e.g., new processes, new equipment).
Your goal should be to ensure continuous safe operation rather than a rigid retraining schedule. Employers should focus on maintaining high safety standards through ongoing assessments and situational retraining, rather than relying solely on a three-year cycle.
Key to remember: Don’t let misinformation lead you astray. Understanding these forklift training myths and the realities behind them is crucial for maintaining workplace safety and compliance.