Got a warehouse and forklift? OSHA has double enforcement whammy
If you have a warehouse, distribution center, or retail establishment AND a powered industrial truck (PIT), please take note! OSHA may be headed to your door for an inspection under TWO different agency priorities! The first one is the “warehouse” National Emphasis Program (NEP). You might have heard of that. However, the second one is a new PIT hazard abatement push!
OSHA targets warehouses for inspection
Soaring incidence rates in these operations caught OSHA’s attention. As we reported last year, the federal agency issued CPL 03-00-026 in July 2023. This is the NEP on Warehousing and Distribution Center Operations. State-plan states, like California, Michigan, and Virginia, for example, had until mid-January 2024 to put their emphasis programs in place. The nationwide inspection program continues to target:
- Warehousing and distribution operations,
- Mail processing and distribution centers,
- Parcel delivery and courier services, and
- Certain high-risk retail operations.
Also, the NEP explains that OSHA officers are to look out for “common” safety hazards, involving:
- PIT operations,
- Materials handling/storage,
- Walking-working surfaces,
- Means of egress,
- Fire protection,
- Ergonomics, and
- Heat.
Earlier data reveal that the top three most-cited standards under the NEP were:
- PITs, 29 CFR 1910.178;
- Exit Route Maintenance, Safeguards, and Operational Features, 29 CFR 1910.37; and
- Electrical, 29 CFR 1910 Subpart S.
Ironically, the NEP made no mention of electrical safety standards! That means OSHA officers are going where the violations take them.
OSHA nudged to do MORE warehouse inspections
A September 2023 report from the Department of Labor Office of Inspector General (OIG) said OSHA needs to do more to effectively address high injury and illness rates occurring in warehouses. This was a gut punch since OSHA had just issued its warehouse NEP a few months earlier. Yet, the OIG assessment may pressure OSHA to inspect even more warehouses going forward.
Exclusive data on the warehouse NEP
According to enforcement data received by J. J. Keller® Compliance Network, it looks like OSHA is serious about carrying out the NEP inspections AND handing out stiff penalties. After a 90-day outreach period, inspections under the warehouse targeting program began full steam in mid-October 2023. By September 8, 2024, OSHA and its state-plan states inspected 1,416 covered workplaces. That’s about 140 per month!
In that period the total proposed penalties for the NEP were over $5.87M with a penalty rate of almost $4,150 per inspection. Here’s the kicker — if a cited employer is caught violating similar requirements within the next five years at ANY of its locations, the new citation could have a penalty that reaches the maximum for a repeat violation. That maximum is over $161,000 per citation and increased annually for inflation!
Keep in mind that the NEP is not over. It is a three-year program set to last through July 2026. Don’t be surprised if OSHA extends the program. That's because NEPs often get an extended lifespan, especially if the programs are effective and align closely with the agency's continued priorities.
OSHA’s new priority shift
PIT hazards are now part of an agency priority goal for fiscal year (FY) 2025, which runs October 1, 2024, to September 30, 2025. This is according to the fine print in the OSHA budget request for that year. For the record, FY 2024 was a baseline for how many PIT hazards OSHA officers can abate in one year for the industries covered by the NEP.
The goal for FY 2025 is to top that figure by 5 percent! Officers will be incentivized to do these inspections because they’re “weighted” more in the eyes of the agency!
PITs, of course, include forklifts, order pickers, powered pallet jacks, and similar powered equipment. They’re regulated at 29 CFR 1910.178 in general industry.
Interestingly, OSHA also intends to publish a final rule to update the consensus standard references in the PIT standard. However, this rulemaking has not yet reached the Office of Management and Budget, so it may be several months before we see it in the Federal Register. You can read the proposed version in the February 16, 2022, Federal Register.
Get further background in related articles
Check out the articles related to this one, including:
- Temp worker bulletins zero in on ergonomics and warehousing [11/06/2023];
- Warehousing safety: OSHA receives gut punch from OIG [10/11/2023];
- Warehouses and retailers: Only weeks until OSHA unleashes NEP inspections [7/14/2023 and 8/20/2023];
- Warehousing safety crackdown: Beating OSHA to the punch [6/14/2023]; and
- OSHA plotting even more inspections for warehousing nationwide [5/11/2023].
Key to remember
OSHA enforcement continues to target industries covered by the warehouse NEP. Yet, inspectors now have more incentive to do so with an agency priority goal to increase the safe operation and use of PITs in these industries in FY 2025.