Warehouses and retailers: Only weeks until OSHA unleashes NEP inspections
OSHA inspections are set to kick off in October under the National Emphasis Program (NEP) on Warehousing and Distribution Center Operations. The agency published the enforcement targeting program on July 13 in attempts to put a stop to skyrocketing incidence rates.
It’s now all-hands-on-deck for federal OSHA and state-plan-state inspectors nationwide for the next three years, as they knock on doors to:
- Warehousing and distribution center operations,
- Mail/postal processing and distribution centers,
- Parcel delivery/courier services, and
- Certain high-injury-rate retail establishments.
The warehouse NEP (CPL 03-00-026) is one of only 13 for the agency. NEPs are enforcement programs that concentrate the agency’s inspection and outreach efforts on particular hazards or high-hazard industries, based on emerging trends and strategic goals.
Find background information in two earlier articles, “Warehousing Safety Crackdown: Beating OSHA to the Punch” (6/14/2023), and “OSHA Plotting Even More Inspections for Warehousing Nationwide” (5/11/2023). |
OSHA explains that federal data show injury and illness rates for these establishments are higher than in private industry overall and, in some sectors, more than twice the rate of private industry!
Which sectors will be targeted?
The NEP has two tracks of inspections. The first track will have comprehensive (wall-to-wall) safety inspections. This track includes industries in NAICS codes:
- 491110 - Postal Service (Processing & Distribution Centers only)
- 492110 - Couriers and Express Delivery Services
- 492210 - Local Messengers and Local Delivery
- 493110 - General Warehousing and Storage
- 493120 - Refrigerated Warehousing and Storage
- 493130 - Farm Product Warehousing and Storage
- 493190 - Other Warehousing and Storage
The second track will have inspections of just the loading and storage areas of facilities, but inspectors can expand the scope of these partial inspections where evidence (including OSHA logs, employee statements, or observations) shows that violative conditions may be found elsewhere. The second track includes the following retail industries:
- 444110 - Home Centers
- 444130 - Hardware Stores
- 444190 - Other Building Material Dealers
- 445110 - Supermarkets and other grocery stores
- 452311 - Warehouse Clubs and Supercenters
OSHA will draw up a list of establishments for the second track based on the agency’s Injury Tracking Application and narrow the list to retail establishments with the highest days-away, restricted, or transferred (DART) rates.
Are small employers covered?
The NEP does not offer a threshold for the number of employees. Therefore, it covers small businesses, too.
What will inspectors look for?
No matter the inspection track, compliance officers will be on the lookout for “common” safety hazards, including:
- Powered industrial vehicle operations,
- Material handling/storage,
- Walking-working surfaces,
- Means of egress, and
- Fire protection.
However, after an OSHA-logs review, worker interviews, and/or a walkthrough, the inspector might find that heat or ergonomic hazards are occurring. If that is the case, the scope of the inspection must be expanded, and a health inspection is opened.
When exactly do inspections begin and when will they end?
After the 90-day outreach effort, OSHA inspections may begin. This is estimated to be on or shortly after October 11. The NEP has an expiration date of three years from the effective date of July 13. However, OSHA has extended NEPs in the past. The agency will review the NEP for effectiveness.
What about state-plan states?
State Plans are OSHA-approved workplace safety and health programs operated by individual states or U.S. territories. Each state-plan state must adopt an emphasis program that is identical to or at least as effective as the federal OSHA NEP. These states have up to six months to put their program in place. See a list of state-plan states here.
What about regional emphasis programs?
OSHA will phase out any Regional Emphasis Programs (REPs) following the 90-day outreach period if they are substantially like the latest NEP.
How might employers prepare?
Employers may wish to focus their compliance efforts on heat and ergonomic hazards, along with 29 CFR 1904 and five subparts of 29 CFR 1910, since they are mentioned in the NEP:
Regulation: | Name: | Note that covered industries have frequent violations in: |
---|---|---|
29 CFR Part 1904 | Recording and Reporting Occupational Injuries and Illnesses | 1904.4, .7, .29, .31, .32, 39, .40, and .41 |
29 CFR Part 1910, Subpart D | Walking-Working Surfaces | 1910.22, .23, .25, .26, .28, .29, and .30 |
29 CFR Part 1910, Subpart E | Exit Routes and Emergency Planning | 1910.37, .38, and.39 |
29 CFR Part 1910, Subpart I | Personal Protective Equipment | 1910.132, .133, .134, .135, .136, .138, and .140 |
29 CFR Part 1910, Subpart L | Fire Protection | 1910.157 |
29 CFR Part 1910, Subpart N | Materials Handling and Storage | 1910.176, .178, .179, and .184 |
Outside of the above subparts, other frequently cited standards for the covered industries include 1910.28, .94, .95, .110, .111, .119, .120, .147, .151, .212, .219, .242, .303, .305, .334, and .1200.
Key to remember
Establishments from 12 sectors have less than eight weeks to prepare for a possible inspection from OSHA under a new warehousing NEP. Seven compliance areas will be the focus. Inspections will be wall-to-wall, except for those for retail establishments.