OSHA plotting even more inspections for warehousing nationwide
Soaring incidence rates recently caught OSHA’s attention, and the agency has decided to add a “Warehousing and Distribution Operations” National Emphasis Program (NEP) by the end of September 2023 or sooner. That’s according to the fine print in OSHA’s latest Congressional Budget Justification. The agency also expects to have more inspectors to support the new enforcement activities.
NEWS UPDATE: OSHA issued the NEP on July 13. Learn more by clicking our article, “OSHA Unleashed to Do Wall-to-Wall Inspections of Warehouses,” July 14, 2023. |
NEPs are temporary enforcement programs that concentrate the agency’s inspection and outreach efforts on particular hazards or high-hazard industries, based on emerging trends and strategic goals. These are the hazards and industries that lead to severe injuries and illnesses, or death.
Incidence rates are “through the roof”
The latest move appears to stem from Bureau of Labor Statistics data, which reveal that the warehousing and storage industry (NAICS 493) has a higher injury and illness rate than construction! The table shows the days-away incidence rate per 10,000 workers for the industry as compared to the private and construction industries:
Industry | Incidence rate of nonfatal work injuries and illnesses per 10,000 workers involving days away from work | |
---|---|---|
Year 2019 | Year 2020 | |
Private industry | 86.9 | 120.7 |
Construction | 112.3 | 108.6 |
Warehousing and storage | 193.0 | 205.7 |
One of five industry targets for OSHA
Developing an NEP for warehouses is a notable step because the agency currently has just 12 NEPs, and only four of them focus on specific industries or operations. Right now, OSHA NEPs take aim at COVID-19, excavations, shipbreaking operations, process-safety-covered chemical facilities, amputations in manufacturing, primary metal industries, lead, chromium VI, silica, combustible dust, and outdoor/indoor heat, along with the recently introduced NEP on fall hazards.
When OSHA launches its Warehousing and Distribution Operations NEP, the industry will be one of five under elevated OSHA scrutiny!
What will OSHA inspectors look for?
While the NEP is not published yet, we have a good idea what OSHA officers will be looking for once the program kicks in. Based on our experience, we’d imagine that an OSHA Warehousing and Distribution Operations NEP will/may:
- Involve comprehensive (or “wall-to-wall”), rather than partial, inspections.
- Include outreach sessions, meetings, and publications.
- Have an expiration date that could extend several years, even decades.
- Apply not only to the warehousing and storage industry but also possibly to other industry sectors with a warehouse or distribution operation, such as manufacturing, wholesale trade, retail, non-store retail and order fulfillment centers, and/or transportation and couriers. (The actual NEP should provide a list of applicable sectors.)
- Cover all employee types, including full time or part time, permanent, temporary, seasonal, and contract workers.
- Require OSHA officers to review the establishment’s injury and illness records.
- Require OSHA officers to check to ensure that workers know their rights under the Occupational Safety and Health Act (OSH Act).
- Require OSHA officers to look for severe hazards and cite any non-compliance with certain laws and regulations, such as, but not limited to, powered industrial trucks, exit routes, fire extinguishers, materials storage and handling, ergonomics, electrical hazards, lockout/tagout, machine guarding, hazard communication, and heat illness.
OSHA already targets warehouses in three regions
It’s important to note that three OSHA Regions have inspection programs, called Regional Emphasis Programs or REPs, that target warehouses! These include:
- Region 2 — The REP (2019-05) covers 40 sectors in the warehousing, wholesale distribution, and refuse handling industries in New Jersey, New York, Puerto Rico, and the Virgin Islands. These inspections are wall-to-wall, but the focus is on struck-by, caught-in, caught-between, and falling-off hazards associated with vehicles and equipment, including powered industrial trucks, motor vehicles, and conveyors.
- Region 3 — The REP (CPL 2022-01) covers nine sectors in warehousing, retail, manufacturing, and wholesale trade industries in Delaware, Maryland, Pennsylvania, Virginia, West Virginia, and the District of Columbia. These inspections are also wall-to-wall, and federal OSHA officers focus on a variety of hazards — powered industrial trucks; storage racks; means of egress; fire suppression; lockout/tagout; ergonomics; slips, trips, and falls; chemicals; heat; and injury and illness records.
- Region 9 — The REP (CPL 04-00-03) covers 10 sectors in the warehousing, wholesale trade, retail trade, and manufacturing industries in Arizona, California, Hawaii, Nevada, as well as American Samoa, Guam, and the Northern Mariana Islands. The inspections are wall-to-wall, and inspectors are looking at powered industrial trucks, means of egress, fire suppression, and injury and illness records.
Prepare your warehouse for an OSHA inspection
You cannot wait for OSHA’s knock on the door to begin preparing for the inspection and ensuring compliance. Act now to meet your OSHA obligations and think about what you’re going to do if or when a compliance officer arrives. See our June 14, 2023, article, “Warehousing Safety Crackdown: Beating OSHA to the Punch.”
Key to remember
OSHA plans to add a Warehousing and Distribution Operations NEP by the end of September 2023, if not sooner. When that happens, the industry will be one of five under elevated OSHA scrutiny!