Expert Insights: Head protection study and safety pro-tips
Did you know J.J. Keller’s Center for Market Insights and the International Safety Equipment Association (ISEA) researched head protection practices and challenges employers face? As a safety manager for many years, I have faced many of the same challenges that the research covers.
The study addressed the expanding options for head protection, such as safety helmets, climbing-style helmets, and bump caps, and the lack of standardized terminology and usage guidelines. These things have led to confusion and obstacles in selecting the most suitable head protection for different work environments.
Industry challenges
Many respondents from safety-conscious organizations reported prioritizing safety and having a strong safety culture. These organizations are confident in consistently using the appropriate head protection for their employees based on their job and environment.
Common challenges include employee compliance, enforcement, comfort/fit, and heat-related issues. These difficulties mainly focus on ensuring proper head protection fit and promoting employee usage rather than a lack of knowledge about suitable head protection.
I often involved my workers in solving head protection issues. I solicited their input on what fit best or what hard hat accessories they needed to do their jobs safely. At one construction jobsite where workers used head protection while welding, many eye injuries stemmed from foreign-body particulates from welding and grinding processes.
One of the workers shared that he taped a magnetic strip to the top of this hard hat so that the metallic dust and particulates from performing surface preparation wouldn’t fall on his face while working or when removing his hard hat. It was such a great idea that I had everyone do this, significantly reducing our eye injuries!
Head protection is evolving
Some respondents noted that their workplaces have progressed in adapting to new head protection styles, but there is still a prevailing mindset that simply wearing something on the head is enough for worker safety. According to the study, the top six sought-after head protection features include:
- Self-cooling for heat,
- Better crown impact protection,
- Better side impact protection,
- Better rotational protection,
- UV protection, and
- Built-in hearing protection.
In my experience, manufacturers have increasingly become industry-sensitive and continue to increase their head protection offerings and accessories.
Selecting the proper head protection
Compliance challenges can sometimes be improved by proper education – one of the objectives of the head protection research study. One key issue employers face is protecting workers from side and rear head impacts.
Head protection can be classified as Type I or II based on impact ratings. Type I hard hats protect against impacts from the top center area and are suitable for work areas without lateral head impact hazards. I have worn a Type I hard hat for most of my career. I’ll be honest— transitioning to a Type II hard hat was difficult! Most of my workers had a tough time, too!
Type II helmets protect from top and lateral impacts and are commonly used in construction and complex general industry settings where workers may encounter multiple head contact exposures. The turning moment for me and my workers was when a fellow worker had become severely injured from a side impact to his head.
We argued a Type I hard hat with a forward-extending bill, or a full brim could help deflect objects from the worker’s face and shade the face area. Manufacturers have expanded their accessory offerings nowadays. Plug-and-play chin straps, eye protection, face shields, and brims are available for Type II helmets.
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