Train workers to inspect and safely use equipment
Employers must train workers on the proper inspection and use of equipment, but do employees also know how to spot problems? You likely have employees who use equipment that they aren’t responsible for inspecting on any particular schedule, but they should still be able to spot defects. Here are a few examples:
Dockboards: Employers must inspect all walking-working surfaces regularly and as necessary. Dockboards probably don’t need a thorough daily inspection. However, some employees use them daily by putting them in place and driving or walking over them. Those employee should know how to properly position them and should also be able to spot defects such as cracks or loose bolts. They should also know to immediately report any problems and avoid using a defective dockboard. In short, employees should notice and report problems even if they aren’t “inspecting” the equipment.
Storage areas: Defective storage racks are a threat to anyone in the area. Potential problems that employees should look for include bent or sagging shelves, loose bolts where the rack is secured to the floor, and bent or damaged uprights. For example, if a rack got dented by a forklift, employees should recognize and report the problem. A sign or tag may be needed to warn against using the rack until repairs are completed.
Removeable guardrails: Elevated storage or working areas might be protected by guardrails, but some elevated locations include removable sections, gates, or chains. These openings allow forklifts to deliver pallets to the upper area. When not actually in use, however, the gate must be closed or the chains must be secured. A defective guardrail (or a section left open) creates a fall hazard, and workers should report those problems.
Ladders and stairs: Employees who use ladders must inspect them before the first use on each shift and after any incident that might cause damage, such as the ladder falling over. This requires training on what defects to look for and what problems require removing the ladder from service. This applies to fixed ladders and mobile ladder stands as well. Even stairways could have defects such as loose handrails, loose steps, or worn tread. Employees should notice and report such defects.
Key to remember: Maintaining a safe work environment requires ongoing vigilance. Even if employees aren’t responsible for conducting inspections, they should be able to recognize defects and report any problems.