Sneak peek: OSHA reveals top 20 FY2023 violations for Part 1910
Recently posted, preliminary data for fiscal year (FY) 2023 shows where employers went wrong under 29 CFR 1910, the General Industry Standards. While our Table 1 lists the top 20 frequently cited standards under Part 1910, our Table 2 sorts Table 1 by penalty rate.
Top violations by frequency
Scanning the list, you quickly discover that the Hazard Communication Standard was the number one frequently cited OSHA standard. The regulation at 1910.1200 requires employers to implement a program to inform workers of the hazards of chemicals they’re exposed to on the job. Workers have a “right to know” the hazardous chemicals they work with and to understand how those chemicals affect their safety and health.
The Lockout/Tagout and Powered Industrial Trucks Standards took the number two and three spots on the preliminary OSHA list. Under 1910.147, workers servicing or maintaining machines or equipment may be seriously injured or killed if hazardous energy is not properly controlled. The Lockout/Tagout Standard requires employers to implement a program and procedures to disable machinery and equipment, thereby preventing the unexpected release of hazardous energy (like electricity), while workers perform these servicing and maintenance activities.
Powered industrial trucks include forklifts, order pickers, powered pallet jacks, and similar powered equipment. OSHA 1910.178 contains safety requirements relating to fire protection, design, maintenance, and use of powered industrial trucks. Training and maintenance are common compliance issues.
Table 1:Top 20 preliminary, frequently cited standards in 29 CFR 1910 from 10/1/2022 to 9/30/2023 | ||
---|---|---|
Rank: | 29 CFR: | Description: |
1 | 1910.1200 | Hazard communication |
2 | 1910.147 | Lockout/tagout |
3 | 1910.178 | Powered industrial trucks |
4 | 1910.134 | Respiratory protection |
5 | 1910.212 | Machine guarding |
6 | 1910.303 | Electrical - general |
7 | 1910.305 | Electrical wiring |
8 | 1910.132 | Personal protective equipment |
9 | 1910.37 | Exit routes |
10 | 1910.157 | Portable fire extinguishers |
11 | 1910.28 | Fall protection duty and falling objects |
12 | 1910.22 | Walking-working surfaces - general |
13 | 1910.219 | Mech. power-transmission apparatus |
14 | 1910.95 | Occupational noise exposure |
15 | 1910.151 | Medical services and first aid |
16 | 1910.215 | Abrasive wheel machinery |
17 | 1910.1030 | Bloodborne pathogens |
18 | 1910.146 | Permit-required confined spaces |
19 | 1910.119 | Chemical process safety management |
20 | 1910.176 | Handling materials - general |
Top violations by penalty rate within top 20
The costliest penalty rate in the top 20 most-cited list went to the Handling Materials - General Standard. In FY 2023, the price tag on that regulation averaged $13,010 per violation! OSHA 1910.176 covers both materials storage and handling. Without safe storage, hazards will pop up, including tripping hazards, fire, falling objects, and collapsing piles. Where you use mechanical handling equipment, the regulation also calls for sufficient safe clearance, keeping aisles clear, and marking permanent aisles.
The Exit Routes Standard at 1910.37 came in second in cost, at $10,466 on average per violation. No matter how much storage you have, exit routes must be free and unobstructed. Each exit must be marked with a readily visible sign, with no other signs or distracting objects near them. Doors, passages, and stairways that are not a way of exit, but that could be confused for one, must be identified with a sign reading “Not an Exit,” “Closet,” or similar wording.
The General Walking-Working Surfaces (WWS) Standard took third place when ranking by penalty rate. The dollar amount was $9,648 per violation on average for 1910.22. OSHA mandates that WWS be inspected regularly and as necessary. Think about immediately picking up debris; maintaining drainage systems where wet and winter conditions exist; and keeping surfaces free from protruding nails, splinters, holes, or loose boards. If you cannot make a needed correction or repair to a WWS immediately, you must guard it to keep workers from using the surface.
Table 2: Top 20 preliminary, frequently cited standards in 29 CFR 1910 from 10/1/2022 to 9/30/2023 sorted by penalty rate | ||
---|---|---|
29 CFR: | Description: | $ rate: |
1910.176 | Handling materials - general | $13,010 |
1910.37 | Exit routes | $10,466 |
1910.22 | Walking-working surfaces - general | $9,648 |
1910.119 | Chemical process safety management | $9,048 |
1910.147 | Lockout/tagout | $8,726 |
1910.212 | Machine guarding | $7,998 |
1910.28 | Fall protection duty, falling objects | $6,490 |
1910.219 | Mech. power-transmission apparatus | $5,726 |
1910.146 | Permit-required confined spaces | $5,122 |
1910.303 | Electrical - general | $4,073 |
1910.178 | Powered industrial trucks | $3,682 |
1910.95 | Occupational noise exposure | $3,558 |
1910.151 | Medical services and first aid | $3,434 |
1910.132 | Personal protective equipment | $2,918 |
1910.157 | Portable fire extinguishers | $2,547 |
1910.1030 | Bloodborne pathogens | $2,539 |
1910.305 | Electrical wiring | $2,320 |
1910.215 | Abrasive wheel machinery | $2,036 |
1910.1200 | Hazard communication | $1,807 |
1910.134 | Respiratory protection | $1,803 |
Key to remember
Preliminary OSHA violations data for FY2023 show that the Hazard Communication Standard was the top-violated standard for Part 1910, but within the top 20, the Handling Materials - General Standard had the highest penalty rate on average.