Struck-By Hazards: What You Need to Know
Did you know that struck-by is one of four main safety hazards identified by OSHA that commonly kill construction industry workers? OSHA recently cited an employer for exposing workers to these dangers after finding missing equipment guards and insufficient training.
Workers were operating near moving parts without proper safeguards, creating a high risk of being struck or crushed. This case underscores the importance of maintaining equipment guards, enforcing energy control protocols, conducting regular safety audits, and ensuring all workers receive thorough training to prevent such incidents.
Every employer must have a plan to address struck-by hazards. Everything is either delivered to or removed from most construction jobsites on a truck, where many struck-by hazards exist, requiring equipment and materials to be loaded and unloaded constantly.
Here are some tips on how to prevent struck-by hazards at your jobsite while loading and offloading materials:
- Designate pedestrian paths through jobsites and make intersections abundantly clear.
- Train employees, drivers, and equipment operators to check their area before traveling or moving a load.
- Require equipment and truck operators to use a spotter if their view is limited or in a congested/complicated area.
- Recognize that workers become complacent over time. Placing cones around delivery trucks and telling workers to stay behind the cones doesn’t work efficiently. The best safety programs use a combination of cones and barriers, along with safety spotters, to help keep workers away from hazards.
- Be aware that workers and spotters may naturally move towards the truck to help maneuver the load. Sometimes they’re helping the driver by shifting dunnage or signaling and assisting the forklift operator. No matter the reason, set up cones around the truck and tell all workers to stay outside the cones while loading or unloading is in progress.
- Ensure the load is secure and the equipment operator is in constant verbal and visual communication with the helper if assistance is necessary for the immediate area around the load.
- Create an obvious visual and physical barrier by using cones at least 4-feet high with loops at the top so you can string red rope through them to create a barrier for workers to stand behind.
- Train your spotters to tell workers they can’t cross the barricade while any active loading or offloading occurs. If any worker enters the barricaded area, all active loading/offloading must stop.
Have a plan to address this hazard and ensure workers are involved in developing it. Worker input is critical for employee buy-in.
Key to Remember
Use a safety spotter while actively loading/offloading trucks. The spotter must stop all work activity if any worker enters the active loading/offloading work area.
















































