Serious by OSHA standards, critical for workers
A violation is considered serious by OSHA when there’s a substantial probability that the hazard could result in death or serious physical harm, and the employer knew, or with reasonable diligence should have known, about the hazard. Serious violations currently carry a penalty of $16,550 and are adjusted for inflation each January. OSHA’s top 10 most frequently cited serious general industry (29 CFR 1910) violations show where employers are falling short.
| Rank | Violation | 29 CFR |
| 1 | Machine guarding: Types of guarding methods | 1910.212(a)(1) |
| 2 | Hazard communication: Written program | 1910.1200(e)(1) |
| 3 | Hazard communication: Information and training | 1910.1200(h) |
| 4 | Hazardous energy control (lockout/tagout): Procedures shall be developed | 1910.147(c)(4)(i) |
| 5 | Respiratory protection: Shall provide medical evaluations | 1910.134(e)(1) |
| 6 | Powered industrial trucks: Competency training | 1910.178(l)(1)(i) |
| 7 | Hazard communication: Safety data sheets readily accessible | 1910.1200(g)(8) |
| 8 | Hazardous energy control (lockout/tagout): Periodic inspection | 1910.147(c)(6)(i) |
| 9 | Respiratory protection: Written program | 1910.134(c)(1) |
| 10 | Medical services and first aid: Eye and body flushing facilities provided | 1910.151(c) |
A closer look at the top serious violations
Machine guarding – Types of guarding methods. Operating machinery or equipment can be extremely dangerous when it’s not properly guarded or maintained. Injuries involving machinery or equipment often result in death or permanent disability. One or more methods of machine guarding must be provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples of guarding methods include barrier guards, two-hand tripping devices, and electronic safety devices.
Hazard communication – Written program; information and training; safety data sheets (SDSs) readily accessible. HazCom gives employees the right to know the hazards of the chemicals they’re exposed to. Covered employers must develop and implement a written program that describes how they’re complying with the provisions of 1910.1200, provide information and training, and ensure SDSs are readily accessible in employees’ work area throughout each shift.
Lockout/tagout – Procedures shall be developed; periodic inspection. Workers servicing or maintaining machines or equipment may be seriously injured or killed if hazardous energy is not properly controlled. Employers must develop energy control procedures for machines and equipment when they’re being serviced or maintained, following the criteria in 1910.147(c)(4). Procedures must be reviewed annually (the “periodic inspection”) to ensure they’re being followed and to correct any deficiencies.
Powered industrial trucks (PITs) – Operator competency. Employers must ensure that each PIT operator is competent to operate a powered industrial truck safely, as demonstrated by the successful completion of the training and evaluation specified in 1910.178(l)(1). Certification of training and evaluation must include the name of the operator, the date of the training, the date of the evaluation, and the identity of the person(s) performing the training or evaluation.
Respiratory protection – Written program; medical evaluation. In workplaces where respirators are necessary to protect the health of the employee or whenever respirators are required by the employer, a written respiratory protection program with worksite-specific procedures must be developed and implemented, following the requirements in 1910.134(c)(1). Employers must provide a medical evaluation to determine the employee's ability to use a respirator, before the employee is fit tested or required to use the respirator in the workplace.
Medical services and first aid – Eye and body flushing facilities provided. Where the eyes or body of any person may be exposed to injurious corrosive materials, suitable facilities for quick drenching or flushing of the eyes and body must be provided within the work area for immediate emergency use. OSHA uses the associated ANSI standard, ANSI Z358.1: Emergency Eyewash & Shower Standard, during inspections when evaluating the suitability of emergency eyewash and shower protection provided by the employer.
Key to remember: Employers who fall under 29 CFR 1910 can use OSHA’s list of most frequently cited serious violations to strengthen their safety programs and protect their workforce.


















































