Compliance Just Got Easier: Stay ahead of regulatory changes with instant notifications on updates that matter.
['Forklifts and Powered Trucks']
['PIT Inspections', 'Forklifts and Powered Trucks', 'Safe Operation of PITs']
04/30/2026
:
|
InstituteSafety & HealthForklifts and Powered TrucksGeneral Industry SafetyForklifts and Powered TrucksFocus AreaUSAEnglishSafe Operation of PITsAnalysisPIT InspectionsIn Depth (Level 3)
Removal from service
['Forklifts and Powered Trucks']

- Any safety issues identified during a daily inspection must be fixed before a Powered Industrial Truck (PIT) is operated again.
Once an inspection has been conducted, the Occupational Safety and Health Administration (OSHA) expects employers to fix safety issues before allowing operation. But what constitutes something severe enough to require the equipment be taken out of service?
In OSHA’s standards, there are a few very specific conditions that warrant immediate removal of equipment from service. These include:
- Hazardous sparks from the exhaust,
- Excess operating temperatures, and
- Leaky fuel systems.
In addition, there is also a general provision to remove “unsafe” equipment. OSHA has said they will take a variety of factors into consideration when making the determination as to whether a truck is unsafe. But, at the least, any item that could present harm or risk would need to be taken out of service.
Items that could constitute unsafe conditions include:
- Improperly functioning gauges,
- Broken welds,
- Missing bolts,
- Damage to the overhead guard, and
- Tires missing large pieces of rubber.
:
forklifts-and-powered-trucks
forklifts-and-powered-trucks
FOUNDATIONAL LEARNING
Removal from service
InstituteSafety & HealthForklifts and Powered TrucksGeneral Industry SafetyForklifts and Powered TrucksFocus AreaUSAEnglishSafe Operation of PITsAnalysisPIT InspectionsIn Depth (Level 3)
['Forklifts and Powered Trucks']

- Any safety issues identified during a daily inspection must be fixed before a Powered Industrial Truck (PIT) is operated again.
Once an inspection has been conducted, the Occupational Safety and Health Administration (OSHA) expects employers to fix safety issues before allowing operation. But what constitutes something severe enough to require the equipment be taken out of service?
In OSHA’s standards, there are a few very specific conditions that warrant immediate removal of equipment from service. These include:
- Hazardous sparks from the exhaust,
- Excess operating temperatures, and
- Leaky fuel systems.
In addition, there is also a general provision to remove “unsafe” equipment. OSHA has said they will take a variety of factors into consideration when making the determination as to whether a truck is unsafe. But, at the least, any item that could present harm or risk would need to be taken out of service.
Items that could constitute unsafe conditions include:
- Improperly functioning gauges,
- Broken welds,
- Missing bolts,
- Damage to the overhead guard, and
- Tires missing large pieces of rubber.
2656868236
2656866578
UPGRADE TO CONTINUE READING
RELATED TOPICS
J. J. Keller is the trusted source for DOT / Transportation, OSHA / Workplace Safety, Human Resources, Construction Safety and Hazmat / Hazardous Materials regulation compliance products and services. J. J. Keller helps you increase safety awareness, reduce risk, follow best practices, improve safety training, and stay current with changing regulations.
Copyright 2026 J. J. Keller & Associate, Inc. For re-use options please contact copyright@jjkeller.com or call 800-558-5011.
