['Size and Weight Limits']
['Oversize and Overweight Movements']
04/17/2025
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General requirements
Reducible expectations | All extra-legal permits issued by the department are valid for nondivisible vehicles or loads only. A non-divisible load is defined as any load or vehicle exceeding applicable statutory size or weight limits which, if separated into smaller loads or vehicles, would compromise the intended use of the vehicle. For example, make it unable to perform the function for which it was intended, destroy the value of the load or vehicle, i.e., make it unusable for its intended purpose, or require more than 8 work hours to dismantle using appropriate equipment. The applicant for a nondivisible load permit has the burden of proof as to the number of workhours required to dismantle the load. Fluid milk loads are considered non-divisible. | |||
Permit timing | NS | |||
Method of application | Applications can be submitted in person, online through the COOPR website, or through J. J. Keller & Associates, Inc., Trip Permits, at (800) 231-5266. Applications are not accepted over the telephone. | |||
Payments accepted | Must be submitted with the application. | |||
Electronic permits | When an extra-legal vehicle or load is operating under any permit, an electronically transmitted copy of a transport permit is acceptable for inspection. | |||
Route surveys | Route surveys are required for all vehicles or Loads that exceed 17’ 6” in height or that exceed 130’ in length. The permittee is responsible to check all overhead structures and utilities on the route to be traveled to ensure that the extra-legal vehicle or load has adequate clearance of all overheight restrictions. Special permit applicants must examine the proposed route and shall determine whether conflicts exist between the dimensions of the Load and all structures, including overhead lines and railroad crossings, that may be damaged, disturbed, or otherwise interfered with due to the move and that may need to be altered to allow for the move. |
Insurance requirements
Liability | No person may drive or operate any vehicle or load on the highway in such a manner that it causes damage to the highway or structures. If damage should occur because of the oversize or overweight movement, the permittee will be held liable for all costs. If the driver is not the owner of the vehicle or combination but is operating with the express permission and instructions of the owner, then the driver and the owner will be jointly liable for any damage to the highway or highway structures. | |||
Coverage | NS |
Available permits and fees
Overdimension | ||
Permit Period | Conditions | Fee |
Single trip | $30 | |
Annual | Permit variable | $250 |
Overweight | ||
Non-interstate | ||
Single trip | 2 or 3 axle trailer | $15 + $10 per axle |
Single trip | Quad axle trailer | $30 plus $10 per axle |
6-months | 2 or 3 axle trailer | $250 |
Annual | 2 to 4 axle trailer | $500 |
Annual | Fleet permit | $2,000 plus $35 per vehicle |
Overdimension & Overweight | ||
Permit Period | Conditions | Fee |
Single trip | Plus a per axle fee of $10 | $30 |
Annual | Permit variable | $400 |
Single trip | For structural, oversize, or overweight moves requiring extraordinary action or moves involving weight in excess of 200,000 lbs. | $250 |
Single trip | Super load permits for combinations with weight of 500,000 lbs or more that occupies 2 lanes, or an unladen combination vehicle with an expandable dual lane transport trailer that occupies 2 lanes. | $800 |
Permit limitations
Permit limitations | |
Configuration | Limitations |
Non-Interstate Overweight Divisible Load | • 2-3 axles GVW 97,000 lbs • Quad-axle GVW 110,000 lbs |
Manufactured Housing | • Base width not to exceed 14' • Total width of the eave or eaves does not exceed 2' |
Annual | • Height: 16', subject to the height designated on the Height Restriction Map • Width: 17', subject to the width designated on the Pilot Escort and Oversize Restriction Map • Length: 130' on all 4-lane highways; 120' for all non-mountainous, 2-lane highways; and 110' for all mountainous 2-lane highways • Overhang: 35' rear; 25' front |
Quad-axle annual | • Height: 14' 6" on all highways within the Colorado DOT’s jurisdiction unless height otherwise restricted • Width: 8' 6" • Length:70' for all highways (no length limit when trailer is 57' 4"s or less in length when used as a tractor/trailer combination); 70' for truck-trailer combination (truck not to exceed 45' in length); and single vehicle not to exceed 45' • Overhang: 10' rear; 4' front • GVW 110,000 lbs subject to the Bridge Weight Limit Map (vehicle must be configured with a quad axle grouping) |
Annual Fleet Overweight | For fleets of overweight vehicles that have: • A quad axle grouping, and/or • Vehicle combinations with a trailer that has two or three axles • Vehicles must be legal size |
Signs
General sign requirement | Must indicate WIDE LOAD/WIDE/LONG LOAD/LONG/OVERSIZE LOAD/OVERSIZE, which is visible to approaching traffic from the front and the rear. | |||
Escort sign requirement | Must be mounted on top of the pilot/escort vehicle clearly legible by oncoming or overtaking traffic. | |||
Type | Size | Lettering | Background | |
General signs | WIDE LOAD/WIDE/LONG LOAD/LONG/OVERSIZE LOAD/OVERSIZE | 5' x 10" minimum size, or 7' x 18" maximum size | 8" lettering with 1" brushstroke black letter on minimum sized sign or 10" lettering with 1.41" brushstroke black letters | Yellow |
Escort signs | WIDE LOAD/WIDE/LONG LOAD/LONG/OVERSIZE LOAD/OVERSIZE | 5' x 10" minimum size, or 7' x 18" maximum size | 8" lettering with 1" brushstroke black letter on minimum sized sign or 10" lettering with 1.41" brushstroke black letters | Yellow |
Lights
General light requirements | Lights required during hours of darkness. Exceeding legal limits for length/has overhang display a flashing yellow light. | |||
Escort light requirements | Must be equipped with at least one, but not more than three lights at all times during operation. | |||
Type | Placement | |||
General light type and placement | Yellow/red cluster lights. Yellow flashing. | Mounted at front of vehicle/on overhangs. | ||
Escort light type and placement | Yellow or amber flashing lights. | Must be top mount and visible to approaching traffic from the front and the rear of the pilot escort vehicle. Visible for 360° for at least 500'. |
Flags
Type | Size | Placement | ||
General Flags | Red or orange fluorescent | 12" square | Extremities of the oversize vehicle or load. | |
Escort Flags | NS | NS | NS |
Escort vehicle markings
Size | Placement | Content | |
Visible from a distance of 50 feet while the vehicle is stationary in daylight. | Both sides of the vehicle. | Pilot escort identification. |
Escort/Flagperson requirements
Escort car requirements
The permit holder is responsible for inspecting a pilot escort driver’s certification to ensure that it is valid and current.
Pilot escort cars are required as follows:
Highway Type | Movement Dimensions | Pilot Escort Requirements |
---|---|---|
Blue | Width exceeds 8 ft 6 in but does not exceed 11 ft | One pilot escort vehicle in the front |
Width exceeds 11 ft but does not exceed 13 ft | One pilot escort vehicle in the front and one in the rear | |
Yellow | Width exceeds 11 ft but does not exceed 13 ft | One pilot escort vehicle in the front |
Width exceeds 13 ft but does not exceed 15 ft | One pilot escort vehicle in the front and either one pilot escort vehicle or one flashing yellow light in the rear | |
Green | Width exceeds 13 ft but does not exceed 15 ft | One pilot escort vehicle in the front on a two-lane highway |
Width exceeds 13 ft but does not exceed 15 ft | Either one pilot escort vehicle or one flashing yellow light in the rear on a four-lane highway | |
Width exceeds 15 ft but does not exceed 17 ft | One pilot escort vehicle in the front and either one pilot escort vehicle or one flashing yellow light in the rear on a two-lane highway | |
Width exceeds 15 ft but does not exceed 17 ft | Either one pilot escort vehicle or one flashing yellow light in the rear on a four-lane highway | |
White | Width exceeds 15 ft but does not exceed 17 ft | Either one pilot escort vehicle or one flashing yellow light in the rear |
All two-lane highways during hours of darkness | Width exceeds 12 ft but does not exceed 14 ft | One pilot escort vehicle in the front and the vehicle must meet the lighting requirements |
All four-lane highways during hours of darkness | Width exceeds 12 ft but does not exceed 14 ft | One pilot escort vehicle in the rear and the vehicle must meet the lighting requirements |
All four-lane highways | Length exceeds 115 ft | One pilot escort vehicle must be positioned in the rear |
All mountainous two-lane highways | Length exceeds 85 ft | One pilot escort vehicle must be positioned in the front |
All non-Mountainous two-lane Highways | Length exceeds 110 ft | One pilot escort vehicle must be positioned in the front |
All highways | Overhang exceeds 15 ft in the front | One pilot escort vehicle in the front |
Overhang exceeds 25 ft in the rear | One pilot escort vehicle in the rear | |
Height exceeds 16 ft | One pilot escort vehicle positioned in front with a height pole | |
Height exceeds 17 ft | Must be accompanied by a licensed signal contractor through all intersections controlled by an overhead traffic signal |
Escort car/company requirements
Escort vehicles must be a passenger vehicle or two-axle truck (not towing a trailer), have a gross vehicle weight less than 16,000 pounds, be at least 60 inches wide, and properly registered and licensed. The vehicle must be equipped with a two-way radio capable of transmitting and receiving voice messages over a minimum of one-half mile.
Headlights of the escort vehicles must be lighted during movement.
Pilot escort vehicle operating conditions and trip planning and coordination requirements are described in Colorado Regulation, Chapter 5, Sections 506 through 508.2. Contact the Colorado Department of Transportation Permit Office for more information.
Escort certification
Pilot escort drivers must be certified with the Colorado Department of Transportation. Colorado recognizes and accepts certifications from Arizona, Florida, Oklahoma, Utah, Washington, and the Specialized Carriers & Rigging Association (SC & RA).
Pilot escort drivers must:
- Comply with all applicable traffic laws and with the permitting requirements when escorting a vehicle or load on a state highway;
- Be a minimum of 18 years of age;
- Possess a valid driver’s license for the state jurisdiction in which he/she resides;
- Possess current certificate(s) of insurance or endorsement(s) which indicates that the operator, or the operator’s employer, has in full force and effect insurance coverage(s) for bodily injury and/or property damage as a result of the operation of the escort vehicle, the escort vehicle operator, or both causing the bodily injury and/or property damage arising out of an act or omission by the pilot escort vehicle operator of the escort duties required by the rules; such insurance(s) or endorsement(s) must be no less than $1,000,000 combined single limit and/or $1,000,000 per occurrence of commercial liability coverage, as applicable, and must be maintained at all times during the term of the certification; the insurance certificate must indicate on the face of the document that the policy is for the operation of pilot escort vehicle(s) and pilot escort duties/responsibilities; and
- Provide a current (within 30 days) motor vehicle record in the state of current residence, for the immediate previous five year period, to the Pilot Escort Certification Program at the time of the course (the driving records must be clear of any conviction for drug or alcohol related offenses and not contain a single moving violation penalty assessment of six points or more).
Pilot escort drivers must carry their certification card at all times while in pilot escort operations.
The initial certification is valid for four years from the date of issue. One additional four-year certification may be obtained through a recertification process provided by an authorized Pilot Escort Certification Program. It is the responsibility of the driver to maintain certification.
Escort drivers must have the following documents (or access to them electronically) when piloting a permitted vehicle:
- Valid certification card;
- Copy of the extra-legal rules;
- Bridge weight limit map;
- Pilot escort oversize restriction map;
- Height restriction map;
- Hazardous and nuclear materials map; and
- Proof of insurance.
Escort car signs, flags, and lights
Escort vehicles must also display WIDE LOAD, WIDE, LONG LOAD, LONG, OVERSIZE LOAD, or OVERSIZE signs as applicable that meet the following requirements:
- All signs must be a minimum of five feet wide, 10 inches high with one-inch wide brush stroke black letters at least 8 inches high on a yellow background (or a maximum of seven feet wide, 18 inches high, with a 1.41-inch brush stroke black letters a minimum of 10 inches high on a yellow background).
- The signs must be mounted on top of the pilot/escort vehicle clearly legible and readable by oncoming or overtaking traffic at all times.
- Pilot escort identification signs or placards must be displayed on the escort vehicle at all times while escorting an extra-legal vehicle or load. The sign or placard must appear on both sides of the escort vehicle, be lettering contrasting with the background, and be legible during daylight hours from a distance of 50 feet while the vehicle is stationary.
- All escort vehicles must be equipped with at two yellow or amber flashing lights (AAMVA-approved) mounted on each side of the top-mounted sign, or, an AAMVA-approved yellow or amber rotating, oscillating, or flashing beacon/light bar mounted on top of the pilot escort vehicle (incandescent, strobe, or diode (LED) lights may be used provided they meet the criteria).
Escort vehicles must also carry the following safety items:
- Standard 18-inch or 24-inch red/white STOP and black/orange SLOW paddle signs (construction zones require the 24-inch sign).
- At least three reflective bi-directional triangles or their equivalent.
- Eight red-burning flares, glow sticks, or equivalent illumination device.
- Three orange traffic cones all at least 18 inches high with a six-inch reflective collar.
- Flashlight with a minimum 1 ½-inch lens diameter, with extra batteries or charger (emergency type shake or crank will not be allowed).
- One six-inch minimum length red or orange cone flashlight to use when directing traffic.
- Orange or white hardhat and a Class 2 or 3 reflective high visibility safety vest for each person involved in pilot escort operations. Class 3 reflective vests are required for operations during hours of darkness.
- For front escort vehicle piloting loads greater than 16 feet high, a height-measuring pole with a non-conductive tip, made of non-destructive, flexible material (the height pole must not extend more than six inches above the maximum height of the load; when not escorting a vehicle, the height pole must be removed or shortened). Compression fittings must be accompanied by a secondary means of securement. Compression fittings alone are not allowed.
- One five-pound B.C. fire extinguisher or one 10-pound A.B.C. fire extinguisher for escorts of hazardous materials.
- At least two red or orange flags mounted on top of the vehicle at 45-degree angles and not extending more than six inches on either side of the vehicle.
- One spare OVERSIZE LOAD sign, a minimum of 5 feet wide by 10 inches high or a maximum of seven feet wide by 18 inches high.
- At least two handheld two-way radios or other form of communication.
- First aid kit, clearly marked as such.
- Serviceable spare tire, tire jack, and lug wrench.
When an escort vehicle is not escorting an extra-legal vehicle or load, signs must be removed or covered and lights must not be operated.
Travel restrictions
Daytime | Regions in Colorado restrict movements on various highways during certain times of the day. | |||
Weekend | Seasonal weekend restrictions on the I-70 corridor (between the Morrison exit and the West Vail exit). | |||
Holidays | Movements other than LVCs, prohibited from travel between hours of 6 a.m. - 9 p.m. on Memorial Day, Independence Day (When on a Saturday, there are restrictions the previous Friday, when on a Sunday there are restrictions on the following Monday), and Labor Day. Prohibited from travel Friday, Saturday, Sunday from 3 p.m. to 7 p.m. in the Cripple Creek area on: • Memorial Day • Independence Day • Labor Day • Christmas Day • New Year’s | |||
Visibility | When considering restricting travel during inclement weather drivers will consider road conditions, weather conditions, driving conditions and the overall safety of all motorists on the road. |
['Size and Weight Limits']
['Oversize and Overweight Movements']
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