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EPA: New Source Performance Standards Review for Lead Acid Battery Manufacturing Plants and National Emission Standards for Hazardous Air Pollutants for Lead Acid Battery Manufacturing Area Sources Technology Review

2023-02-23T06:00:00Z

SUMMARY: This action finalizes the results of the Environmental Protection Agency's (EPA's) review of the New Source Performance Standards (NSPS) for Lead Acid Battery Manufacturing Plants and the technology review for the National Emission Standards for Hazardous Air Pollutants (NESHAP) for Lead Acid Battery Manufacturing Area Sources as required under the Clean Air Act (CAA). The EPA is finalizing revised lead emission limits for grid casting, paste mixing, and lead reclamation operations for both the area source NESHAP and under a new NSPS subpart (for lead acid battery manufacturing facilities that begin construction, reconstruction, or modification after February 23, 2022). In addition, the EPA is finalizing the following amendments for both the area source NESHAP and under the new NSPS subpart: performance testing once every 5 years to demonstrate compliance; work practices to minimize emissions of fugitive lead dust; increased inspection frequency of fabric filters; clarification of activities that are considered to be lead reclamation activities; electronic reporting of performance test results and semiannual compliance reports; and the removal of exemptions for periods of startup, shutdown, and malfunctions (SSM). The EPA is also finalizing a revision to the applicability provisions in the area source NESHAP such that facilities which make lead-bearing battery parts or process input material, including but not limited to grid casting facilities and lead oxide manufacturing facilities, will be subject to the area source NESHAP. In addition, the EPA is finalizing a requirement in the new NSPS for new facilities to operate bag leak detection systems for emission points controlled by a fabric filter that do not include a secondary fabric filter.

DATES: This final rule is effective on February 23, 2023, published in the Federal Register February 23, 2023, page 11556.

View final rule.

§60.17 Incorporations by reference.
(h)(196)-(h)(213)RedesignatedView text
(j)(1)RevisedView text
Subpart KK - Standards of Performance for Lead-Acid Battery Manufacturing Plants for which Construction, Reconstruction, or Modification Commenced After January 14, 1980, and On or Before February 23, 2022
HeadingRevisedView text
§60.370 Applicability and designation of affected facility.
(c)RevisedView text
Subpart KKa – Standards of Performance for Lead Acid Battery Manufacturing Plants for which Construction, Modification or Reconstruction Commenced After February 23, 2022
Entire subpartAddedView text
§63.14 Incorporations by reference.
(h)(109)RevisedView text
(h)(110)Removed and reservedView text
(n)(3)Removed and reservedView text
(n)(4)RevisedView text
§63.11421 Am I subject to this subpart?
Entire sectionRevisedView text
§63.11422 What are my compliance dates?
Entire sectionRevisedView text
§63.11423 What are the standards and compliance requirements for new and existing sources?
Entire sectionRevisedView text
§63.11424 What are the recordkeeping and reporting requirements for this subpart?
Entire sectionAddedView text
§63.11425 What General Provisions apply to this subpart?
(a)RevisedView text
§63.11426 What definitions apply to this subpart?
Entire sectionAddedView text
§63.11427 Who implements and enforces this subpart?
(b) introductory textRevisedView text
(b)(5)AddedView text
Table 1 to Subpart PPPPPP of Part 63—Emission Limits
Entire tableRevisedView text
Table 2 to Subpart PPPPPP of Part 63—Opacity Standards
Entire tableAddedView text
Table 3 to Subpart PPPPPP of Part 63—Applicability of General Provisions to This Subpart
Entire tableRevisedView text

Previous Text

§60.17 Incorporations by reference

* * * *

(j)(1) EPA-454/R-98-015, Office of Air Quality Planning and Standards (OAQPS) Fabric Filter Bag Leak Detection Guidance, September 1997, IBR approved for §§60.2145(r), 60.2710(r), 60.4905(b), and 60.5225(b).

§60.370 Applicability and designation of affected facility.

* * * *

(c) Any facility under paragraph (b) of this section the construction or modification of which is commenced after January 14, 1980, is subject to the requirements of this subpart.

§63.14 Incorporations by reference.

* * * *

(h)(109) ASTM D7520-16, Standard Test Method for Determining the Opacity of a Plume in the Outdoor Ambient Atmosphere, approved April 1, 2016, IBR approved for §§63.1625(b), table 3 to subpart LLLLL, 63.7823(c) through (e), and 63.7833(g).

* * * *

(n)(4) EPA-454/R-98-015, Office of Air Quality Planning and Standards (OAQPS), Fabric Filter Bag Leak Detection Guidance, September 1997, https://nepis.epa.gov/Exe/ZyPDF.cgi?Dockey=2000D5T6.PDF, IBR approved for §§63.548(e), 63.864(e), 63.7525(j), 63.8450(e), 63.8600(e), 63.9632(a), 63.9804(f), and 63.11224(f).

§63.11421 Am I subject to this subpart?

(a) You are subject to this subpart if you own or operate a lead acid battery manufacturing plant that is an area source of hazardous air pollutants (HAP) emissions.

(b) This subpart applies to each new or existing affected source. The affected source is each lead acid battery manufacturing plant. The affected source includes all grid casting facilities, paste mixing facilities, three-process operation facilities, lead oxide manufacturing facilities, lead reclamation facilities, and any other lead-emitting operation that is associated with the lead acid battery manufacturing plant.

(1) An affected source is existing if you commenced construction or reconstruction of the affected source on or before April 4, 2007.

(2) An affected source is new if you commenced construction or reconstruction of the affected source after April 4, 2007.

(c) This subpart does not apply to research and development facilities, as defined in section 112(c)(7) of the Clean Air Act (CAA).

(d) You are exempt from the obligation to obtain a permit under 40 CFR part 70 or 40 CFR part 71, provided you are not otherwise required by law to obtain a permit under 40 CFR 70.3(a) or 40 CFR 71.3(a). Notwithstanding the previous sentence, you must continue to comply with the provisions of this subpart.

§63.11422 What are my compliance dates?

(a) If you own or operate an existing affected source, you must achieve compliance with the applicable provisions in this subpart by no later than July 16, 2008.

(b) If you startup a new affected source on or before July 16, 2007, you must achieve compliance with the applicable provisions in this subpart not later than July 16, 2007.

(c) If you startup a new affected source after July 16, 2007, you must achieve compliance with the provisions in this subpart upon startup of your affected source.

§63.11423 What are the standards and compliance requirements for new and existing sources?

(a) You must meet all the standards for lead in 40 CFR 60.372.

(b) You must meet the monitoring requirements in paragraphs (b)(1) and (2) of this section.

(1) For any emissions point controlled by a scrubbing system, you must meet the requirements in 40 CFR 60.373.

(2) For any emissions point controlled by a fabric filter, you must meet the requirements of paragraph (b)(2)(i) of this section and either paragraph (b)(2)(ii) or (iii) of this section. Fabric filters equipped with a high efficiency particulate air (HEPA) filter or other secondary filter are allowed to monitor less frequently, as specified in paragraph (b)(2)(iv) of this section.

(i) You must perform semiannual inspections and maintenance to ensure proper performance of each fabric filter. This includes inspection of structural and filter integrity. You must record the results of these inspections.

(ii) You must install, maintain, and operate a pressure drop monitoring device to measure the differential pressure drop across the fabric filter during all times when the process is operating. The pressure drop shall be recorded at least once per day. If a pressure drop is observed outside of the normal operational ranges, you must record the incident and take immediate corrective actions. You must also record the corrective actions taken. You must submit a monitoring system performance report in accordance with §63.10(e)(3).

(iii) You must conduct a visible emissions observation at least once per day to verify that no visible emissions are occurring at the discharge point to the atmosphere from any emissions source subject to the requirements of paragraph (a) of this section. If visible emissions are detected, you must record the incident and conduct an opacity measurement in accordance with 40 CFR 60.374(b)(3). You must record the results of each opacity measurement. If the measurement exceeds the applicable opacity standard in 40 CFR 60.372(a)(7) or (8), you must submit this information in an excess emissions report required under §63.10(e)(3).

(iv) Fabric filters equipped with a HEPA filter or other secondary filter are allowed to monitor less frequently, as specified in paragraph (b)(2)(iv)(A) or (B) of this section.

(A) If you are using a pressure drop monitoring device to measure the differential pressure drop across the fabric filter in accordance with paragraph (b)(2)(ii) of this section, you must record the pressure drop at least once per week. If a pressure drop is observed outside of the normal operational ranges, you must record the incident and take immediate corrective actions. You must also record the corrective actions taken. You must submit a monitoring system performance report in accordance with §63.10(e)(3).

(B) If you are conducting visible emissions observations in accordance with paragraph (b)(2)(iii) of this section, you must conduct such observations at least once per week and record the results in accordance with paragraph (b)(2)(iii) of this section. If visible emissions are detected, you must record the incident and conduct an opacity measurement in accordance with 40 CFR 60.374(b)(3). You must record the results of each opacity measurement. If the measurement exceeds the applicable opacity standard in 40 CFR 60.372(a)(7) or (8), you must submit this information in an excess emissions report required under §63.10(e)(3).

(c) You must meet the testing requirements in 40 CFR 60.374.

(1) Existing sources are not required to conduct a performance test if a prior performance test was conducted using the same methods specified in 40 CFR 60.374 and either no process changes have been made since the test, or you can demonstrate that the results of the performance test, with or without adjustments, reliably demonstrate compliance with this subpart despite process changes.

(2) Sources without a prior performance test, as described in paragraph (c)(1) of this section, must conduct a performance test using the methods specified in 40 CFR 60.374 by 180 days after the compliance date.

§63.11425 What General Provisions apply to this subpart?

* * * *

(a) The provisions in 40 CFR part 63, subpart A, that are applicable to this subpart are specified in Table 1 to this subpart.

§63.11426 What definitions apply to this subpart?

The terms used in this subpart are defined in the CAA; 40 CFR 60.371; 40 CFR 60.2 for terms used in the applicable provisions of 40 CFR part 60, subpart A; and §63.2 for terms used in the applicable provisions of 40 CFR part 63, subpart A.

§63.11427 Who implements and enforces this subpart?

* * * *

(b) In delegating implementation and enforcement authority of this subpart to a State, local, or tribal agency under 40 CFR part 63, subpart E, the approval authorities contained in paragraphs (b)(1) through (4) of this section are retained by the Administrator of the U.S. EPA and are not transferred to the State, local, or tribal agency.

Table 1 to Subpart PPPPPP of Part 63—Emission Limits

As required in §63.11425, you must comply with the requirements of the NESHAP General Provisions (40 CFR part 63, subpart A) as shown in the following table.

CitationSubjectApplies to Subpart PPPPPP?Explanation
63.1ApplicabilityYes
63.2DefinitionsYes
63.3Units and Abbreviations
63.4Prohibited Activities and CircumventionYes
63.5Preconstruction Review and Notification RequirementsNo
63.6(a)-(d), (e)(1), (f)-(j)Compliance with Standards and Maintenance RequirementsYes
63.6(e)(3)NoSubpart PPPPPP does not require a startup, shutdown, and malfunction plan.
63.7Performance Testing RequirementsYes
63.8Monitoring RequirementsYes
63.9Notification RequirementsYes
63.10(a)-(c), (d)(1)-(4), (e), (f)Recordkeeping and Reporting RequirementsYes
63.10(d)(5)NoSubpart PPPPPP does not require a startup, shutdown, and malfunction plan.
63.11Control Device RequirementsNoSubpart PPPPPP does not require flares.
63.12State Authorities and DelegationsYes.
63.13AddressesYes
63.14Incorporations by ReferenceYes
63.15Availability of Information and ConfidentialityYes
63.16Performance Track ProvisionsYes
63.1(a)(5), (a)(7)-(9), (b)(2), (c)(3), (d), 63.6(b)(6), (c)(3), (c)(4), (d), (e)(2), (e)(3)(ii), (h)(3), (h)(5)(iv), 63.8(a)(3), 63.9(b)(3), (h)(4), 63.10(c)(2)-(c)(4), (c)(9)ReservedNo